Fly Ash Brick Making Machines, Pan Mixers, Manufacturer, India

Concrete PAN Mixers

We are Manufacturer, Supplier of Concrete PAN Mixer 400 from Satara, Maharashtra, India.

Every concrete product manufacturer has a fundamental requirement: To achieve the perfect concrete mix with the desired properties in the shortest possible time and at a reliable machine cost, Balaji PAN Type mixer is the most reliable solution to meet this requirement.

Balaji offers a wide range of concrete PAN Type mixers, ranging from 200 liters to 1000 liters concrete per batch. These mixers are designed to deliver the ideal concrete mix, resulting in improved productivity and efficiency for manufacturers.

A Concrete Pan Type Mixer is a type of mixer widely used in the construction industry for producing various types of concrete. Unlike traditional drum mixers, the pan mixer has a stationary drum or pan with rotating mixing blades. These mixers are particularly suited for producing smaller batches of concrete with a high degree of homogeneity. They are commonly used for precast concrete production, laboratory testing, and mixing specialized concrete formulations due to their precise and efficient mixing capabilities.

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Working Principle

In a pan mixer, the mixing blades rotate inside a fixed, cylindrical pan, ensuring uniform distribution of materials. The materials—cement, aggregates, and water—are loaded into the pan, where the rotating blades mix them thoroughly. The stationary pan combined with the dynamic movement of the blades results in efficient mixing, where the entire batch is exposed to consistent agitation. This system is ideal for evenly mixing stiff and semi-dry mixes, which are difficult to blend in other mixer types.

Key Features of a Concrete Planetary Mixer

Stationary Pan with Rotating Blades: The unique design ensures that the concrete is mixed efficiently with minimal energy consumption, as the blades rotate around the entire volume of the pan.
Versatile Mixing: The pan mixer can handle a wide range of concrete types, from stiff to wet mixes, making it suitable for various applications like precast concrete, paving stones, and bricks.
Efficient Blades: The mixer's blades are designed to scrape the entire surface of the pan, ensuring that no material sticks to the walls, resulting in a cleaner, faster mixing process.
Compact Design: Due to its space-efficient design, the pan mixer can be easily integrated into factories or smaller construction sites, offering a good balance between productivity and portability.
High Mixing Intensity: The combination of rotating blades and stationary pan ensures high-intensity mixing, which is crucial for applications where material consistency is vital, such as in precast or high-strength concrete production.
Durability: Made from high-grade steel, the mixer components are built to resist wear and tear, providing long-term reliable performance even under heavy use.
Discharge System: Features a bottom discharge or side discharge system that allows for quick unloading of the concrete mix into containers or molds.

Advantages of Concrete Pan Type Mixers

Uniform Mixing: Due to the stationary pan and moving blades, pan mixers can achieve a more uniform mix compared to other types of mixers. This makes them highly suitable for specialized concrete types like self-compacting concrete (SCC) or fiber-reinforced concrete.
Flexibility: The pan mixer is capable of producing a wide range of concrete mixes, including very dry or very wet formulations, making it versatile for many applications.
Precise Control: Operators can control the mixing process with greater precision, adjusting mixing times and speeds to achieve specific concrete properties.
Low Maintenance: With fewer moving parts compared to other mixers, the pan mixer requires less maintenance and is easy to clean, which reduces operational downtime.
Consistent Quality: Due to its design, the pan mixer ensures that all materials are evenly distributed, which leads to better consistency in the final concrete product, crucial for precast elements and high-strength applications.
Compact Footprint: Pan mixers are often more compact than drum mixers, making them ideal for sites with limited space or mobile mixing units.

Types of Concrete Pan Type Mixers

Standard Pan Mixers Ideal for mixing regular concrete formulations in small to medium batches for general construction purposes.

High-Capacity Pan Mixers These mixers are designed for higher throughput, used in larger precast concrete plants where consistent, high-quality mixing is required.

Laboratory Pan Mixers Smaller, more precise versions of the pan mixer used for research and development in testing facilities to develop new concrete formulations.

Applications of Pan Type Concrete Mixers

Precast Concrete: Widely used in precast production facilities to produce concrete elements like blocks, panels, pipes, and paving stones.
Masonry Applications: Ideal for producing mixes for bricklaying, plastering, and other masonry-related jobs that require consistent concrete.
Specialty Concrete: Frequently used to produce specialty concrete mixes like refractory concrete, high-strength concrete, and fiber-reinforced concrete.
Laboratory Use: Pan mixers are often employed in labs to test and develop new concrete formulations, making them an essential tool for quality control and research.
On-site Construction: These mixers are used at construction sites where smaller, controlled batches of concrete are needed. The pan mixer is often chosen for its ability to produce more consistent mixes for specialized jobs.

Technical Specifications

Mixing Capacity: Varies from 0.1 CuM to 1.0 CuM per batch, depending on the model and application.
Motor Power: Typically ranges from 3 kW to 40 kW, depending on the size and type of the mixer.
Mixing Time: Adjustable depending on the mix type, but typically ranges from 3 to 5 minutes per batch.
Blade Speed: The blades generally rotate between 20 revolutions per minute (rpm), offering effective mixing for both dry and wet concrete.
Pan Material: Usually constructed from heavy-duty, abrasion-resistant steel to withstand the wear from continuous use.
Discharge System: Features hydraulic or manual discharge, ensuring easy removal of mixed concrete.

1	Mixer Gearbox	PAN Type type
2	Mixer Outer Shell	08 mm MILD STEEL
3	Mixer Outer Bottom	12 mm MILD STEEL
4	Mixer Liner Plate	10 mm Thick with 11% high manganese steel
5	Mixing Arms and Blades	Robust Ni hard casting with 50 HRC Hardness
6	Discharge Door	The standard option for opening is pneumatic, while hydraulic opening is optional
7	Number of Discharge doors	The standard option is Single door, Second door is optional.
8	Water Distribution	From nozzles over arms, discharge by motor
9	Emergency Stop Button	Lockable, according to CE regulations
10	Maintenance Cover	*OPTIONAL With safety switch, wide, dustproof, inspection hatch with safety grid
11	Wiring	Completely pre-wired to the IP55 Junction Box on main chassis
12	Motor(S)	SIEMENS / ABB.
13	Pneumatic	Janatics India Private Limited.
14	Hydraulic	Yuken India.
15	Paint	Asian paints, Thickness 120-200 micron
16	Motor Safety	Adjustable Thermic Overload Protection Relay SIEMENS / schindler
17	Automatic Lubrication	Self-lubrication by distribution of oil from crankcase via gears

Sr	Mixer Specification	Unit	PAN 300	PAN 450	PAN 600	PAN 900	PAN 1200
1	Compacted Concrete	LTRS	125.00	187.50	250.00	375.00	500.00
	Per Cycle	CUM	0.13	0.19	0.25	0.38	0.50
		KG	300.00	450.00	600.00	900.00	1200.00
2	Mixing Motor	HP	5.00	7.50	12.50	25.00	30.00
2	Mixing Motor	Kw	3.73	5.60	9.33	18.65	22.38
3	HP of Gearbox	HP	5.00	7.50	10.00	15.00	20.00
4	RPM Of Gearbox	RPM	20.00	20.00	20.00	20.00	20.00
7	Number Of Arms(s)	NOS	3.00	3.00	4.00	4.00	4.00
8	Scraping Arm(s)	NOS	2.00	2.00	2.00	2.00	2.00
9	Bottom MS Plate	MM	12.00	12.00	12.00	12.00	12.00
10	Shell MS Plate	MM	8.00	8.00	8.00	8.00	8.00
11	Liner Plate Bottom	MM	10.00	10.00	10.00	10.00	10.00
12	Liner Plate Shell	MM	10.00	10.00	10.00	10.00	10.00
13	Liner Plate Hardness	HRC	30.00	30.00	30.00	30.00	30.00
14	Number of Doors(s)	NOS	1.00	1.00	1.00	1.00	1.00
15	Optional of Doors(s)	NOS	0.00	0.00	1.00	1.00	1.00

Aspect	Concrete Planetary Mixer	Concrete Pan Type Mixer
Mixing Mechanism	Dual motion: blades rotate and revolve around a central axis, ensuring complete coverage of the mixing area.	Blades rotate within a stationary pan, mixing concrete in a single motion.
Mixing Efficiency	Very high efficiency due to planetary motion covering all parts of the batch.	High efficiency, but slightly less than planetary mixers due to a single motion.
Mixing Homogeneity	Excellent mixing homogeneity, especially for complex mixes such as SCC and UHPC.	Provides good homogeneity but may require slightly more mixing time to achieve similar results as a planetary mixer.
Mixing Speed	Faster mixing due to dual-motion design, typically reduces mixing time by 10-15% compared to pan mixers.	Slightly slower; typically takes 5-10 minutes per batch depending on mix type.
Material Handling Capacity	Suitable for all concrete types, including fiber-reinforced and high-strength concrete.	Works well with standard concrete mixes, but may not be as efficient for fiber-reinforced or ultra-high-strength concrete.
Mixing Time	2 to 5 minutes per batch depending on material and mixer capacity.	5 to 8 minutes per batch for standard mixes.
Blade Design	Multiple high-efficiency blades rotating and revolving, ensuring uniform mixing with minimal dead zones.	Single set of rotating blades scraping the pan surface, less complex than planetary mixers.
Mixing Capacity	Ranges from 0.5 to 3 cubic meters per batch.	Typically ranges from 100 to 1000 liters per batch.
Blade Speed	10 to 40 rpm depending on the phase of mixing.	20 to 40 rpm depending on the mixer model.
Energy Consumption	More energy-efficient for complex and large-volume mixing tasks due to optimized motion.	Slightly higher energy consumption for equivalent batch sizes due to longer mixing time.
Motor Power	15 to 150 kW depending on size and model.	5 to 30 kW depending on size and application.
Maintenance Requirements	Moderate: requires regular inspection and lubrication, but durable over long periods.	Low: fewer moving parts result in easier maintenance, although blades may wear quicker.
Application Versatility	Highly versatile for high-performance concrete, precast, refractory materials, and SCC.	Primarily suited for regular concrete production and masonry mixes.
Structural Durability	Built with high-grade steel, designed for heavy-duty industrial use, resistant to wear and tear.	Also highly durable but less robust for extreme applications like ultra-high-performance concrete.
Mixing Intensity	High-intensity mixing, especially useful for dry and fiber-reinforced mixes.	Moderate mixing intensity, better for semi-dry and standard mixes.
Weight	1.5 to 15 tons depending on the model.	0.5 to 2 tons, typically lighter than planetary mixers.
Space Requirements	Requires more space due to complex mechanical design.	Compact and space-efficient, ideal for smaller sites.
Discharge System	Usually features a hydraulic or pneumatic discharge system for quick release.	Features bottom or side discharge, typically manual or hydraulic.
Cost	Generally more expensive due to the complex design and high-efficiency output.	More affordable, making it suitable for small to medium-sized operations.
Production Consistency	Ensures highly consistent production quality, even with large and complex batches.	Provides good consistency, but may vary slightly in larger or more complex batches.