Automatic Rubber Mould Paver Block Plant
Rubber mold paver blocks are a popular choice in construction due to their aesthetic appeal, durability, and strength. These blocks are used in pathways, driveways, parking areas, and various outdoor spaces. Manufactured using rubber molds, they offer high precision and a smooth finish, making them ideal for both functional and decorative purposes.
Paver blocks date back to the Roman Empire, where interlocking stones were used to build roads. Modern paver blocks were developed in the mid-20th century in Europe, with significant advancements in the materials and manufacturing processes. The introduction of rubber molds has further revolutionized the industry by improving design versatility and surface finish.
The primary purpose of manufacturing paver blocks is to provide a durable, versatile, and eco-friendly solution for outdoor flooring. Paver blocks are preferred over traditional concrete slabs due to their ease of installation, cost-effectiveness, and the ability to withstand heavy loads and adverse weather conditions.
The quality and strength of paver blocks depend on the raw materials used. Key raw materials include:
Grades and Thickness of Paver Blocks
Paver blocks are available in different grades and thicknesses, depending on the application:
Grades
Thickness
Global Paver Block Market: The global paver block market is growing at a CAGR of around 5.7%, driven by the increasing focus on sustainable and durable construction solutions.
Load-Bearing Capacity: High-grade paver blocks (M40 and above) can withstand loads of up to 40 MPa, making them suitable for roads with heavy traffic.
India Market Insights: In India, the paver block industry is booming, with annual production exceeding 10 million square meters due to urbanization and infrastructure development projects.
Scope of Balaji |
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| Required Machines for plant | Qty | Kw |
| Four Bin Inline Batching Plant | 1 | 3.73 |
| Material Transfer Conveyor | 1 | 2.24 |
| Bi directional Transfer Conveyor | 1 | 2.24 |
| Cement screw conveyor with hopper | 2 | 7.46 |
| Vibrating Table | 4 | 5.97 |
| Planetary colour layer mixer 3.0 | 1 | 3.73 |
| Planetary concrete layer mixer 4.0 | 1 | 5.60 |
| Auto Water Dispenser | 2 | 1.49 |
| Auto admixture Dispenser | 2 | 0.75 |
| Mixer platform Stand | 2 | 0.00 |
| Panel Board (Controlling system) | 1 | 0.00 |
| Concrete auto Dispenser | 1 | 7.46 |
| Colour auto Dispenser | 1 | 4.48 |
| hydraulic Pallet stacker | 2 | 0.00 |
| Mold Demolder | 1 | 15.00 |
| Total | 60.13 | |
Scope of Customer |
|
| Plant Civil work requirments | Value |
| PCC Shed for Machines (L x W x H) (feet) | 80 x 40 x 16 |
| Cabinet for controlling panels | 15 x 20 x 10 |
| Coverd area for 1st day curing | 1500 Sqft |
| Raw material storage space | 1500 Sqft |
| Mold storage room | 300 Sqft |
| Cement storage room | 300 Sqft |
| Finished goods storage space | 2000 Sqft |
| Labour hatment space | 700 Sqft |
| Office and other | 500 Sqft |
| water tank | 100 Sqft |
| Total | 10000 Sqft |
| Wodden pallets 900 x 900 x 16 mm | 900 |
| Rubber / PVC / plastic molds | 11000 Nos |
Production Requirments |
|
| Required labours for plant | Numbers |
| Tractor loader operator | 1 |
| Panel bord operator | 1 |
| Cement loader | 1 |
| Colour dispencer operator | 2 |
| Concrete dispencer operator | 2 |
| Laveler | 1 |
| Unloading from vibrator table | 1 |
| mold transportation to cuering area | 1 |
| demolding and laquer quoting | 5 |
| Total | 15 |
| vehical loading unloading extra | 5 |
| Air compressor 3.0 Hp | 1 |
| Oil for mixer gear boxes ( Liters) | 100 |
